500 CNC bending machine
500 CNC Bending Machine: Xiangyu Baoyuan's "Precise and Fast" Precision Structural Component Processing Equipment
In the specialized scenarios of processing components for construction machinery parts, the bending processing of small and medium-sized structural components often faces the dilemma of "insufficient precision and excessive rework" and "low efficiency and delayed schedule" - either manual operation has large errors, or ordinary equipment cannot meet the high-strength processing requirements. Especially for components with extremely high precision requirements like the small load-bearing beams of Excavator Parts and the auxiliary connection parts of Tower Crane Accessories, even a slight deviation can affect the subsequent assembly. This 500 CNC bending machine, the only one in Xiangyu Baoyuan's workshop, has precisely become the key to solving these problems.
Don't underestimate the power of this single piece of equipment. Its fully CNC-controlled design completely eliminates the reliance on the experience of old technicians. In the past, when processing the lifting structure components of Aerial Work Vehicle Parts, different batches inevitably had angle deviations. Now, by simply inputting the drawing parameters into the system, the machine can automatically complete the positioning and bending process. Even for multiple bending processes within a 3-meter length, the error can be controlled within the millimeter range. This is extremely important for batch processing. When assembling the same batch of parts, they fit perfectly without the need for additional adjustments.
The 500T can handle the bending of medium-thick plates with ease. Components such as the protective plates in Underground Loader Parts and the side edges of the bucket in Excavator Parts, which are of relatively thick thickness, are usually unable to be bent by ordinary bending machines or will undergo rebound deformation after bending. However, this equipment can precisely control the process, bending them into one piece without the need for secondary correction. Once we received an order for arc-shaped support pieces for Tower Crane Accessories, with a processing length of 3 meters that perfectly matched the size of the components, there was no need for segmented bending and then splicing. This not only avoided the structural weakness at the connection points but also directly increased the processing efficiency by nearly three times.
What makes the workshop technicians even more impressed is its flexibility. Although it mainly focuses on processing small and medium-sized structural components, it can precisely adapt to the needs of different types of parts: it can handle the thin-walled structural component bending of Aerial Work Vehicle Parts, and also undertake the medium-thick plate processing of Underground Loader Parts; when switching between processing Excavator Parts and Tower Crane Accessories, it only needs to quickly retrieve the preset parameters without repeatedly debugging the equipment, significantly reducing the production changeover time. For Xiangyu Baoyuan, this equipment, seemingly a single configuration, can connect multiple small and medium-sized part processing lines, becoming the core support for balancing efficiency and accuracy.
In actual production, the "cost-effectiveness" of this 500 CNC bending machine is particularly remarkable. Previously, when processing the base components of Aerial Work Vehicle Parts using traditional equipment, the scrap rate was as high as 8%, and additional personnel were required for subsequent grinding and adjustment. However, after switching to this fully CNC machine, the scrap rate was directly reduced to less than 1%, eliminating a significant amount of rework costs. Moreover, it can operate continuously and stably, and even during long-term batch processing, it will not experience any accuracy drift, which is crucial for ensuring the timely delivery of orders.
For Xiangyu Baoyuan, this 500 CNC bending machine is far more than just a processing equipment. It fills the gap for efficient processing of small and medium-sized precision components, and complements the large-scale bending equipment in the workshop - the large equipment focuses on ultra-large-sized components, while it specializes in precise and efficient processing of small and medium-sized parts, enabling the company to undertake large-scale projects such as mining truck cargo boxes, and also precisely control the processing details of core small and medium-sized components like Excavator Parts and Tower Crane Accessories. This is also one of the reasons why Xiangyu Baoyuan can become a high-quality supplier for many well-known enterprises. Every part processed by it embodies the ultimate pursuit of precision and efficiency.
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