Excavator Parts,Tower Crane Accessories,Truck-Mounted Crane Parts,Underground Loader Parts Manufacturer and Supplier in China

Xiangyu Baoyuan's Equipment

Xuzhou Construction Machinery Group Co., Ltd. (XCMG) was founded in 1943. Since then, XCMG has stood at the forefront of the Chinese construction machinery industry and developed into one of the domestic industry's largest, most influential, and most competitive enterprise groups with the most complete product varieties and series.

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Automated laser production line

30,000-watt laser cutting machine: The "unmanned core" of Xiangyu Baoyuan intelligent cutting line

In the initial cutting process of mechanical engineering component manufacturing, "high reliance on manual operation, low production flexibility, and unstable cutting accuracy for thick plates" have long been the core pain points restricting capacity upgrading - especially when dealing with multi-category and batch processing demands such as Excavator Parts and Tower Crane Accessories. Traditional cutting equipment requires manual loading and sorting, which not only consumes a lot of time and effort but is also prone to dimensional deviations due to human operational errors, directly affecting the progress of subsequent processes. The 30,000-watt laser cutting machine introduced by xiangyu baoyuan, with its high-power cutting capability and all-process automated design, has fundamentally restructured the cutting production mode for thin and medium-thick plates, becoming the core support of the intelligent processing line.

The core competitiveness of this equipment is primarily reflected in the significant improvement in cutting strength brought about by its 30,000W high power. For plates with a thickness of 45mm and below, it can achieve high-speed and precise cutting. Whether it is the medium-thick plate bucket components of Excavator Parts or the lightweight structural components of Aerial Work Vehicle Parts, it can be easily adapted. Compared to ordinary laser cutting equipment, its cutting speed has increased by nearly 50%. Especially when dealing with high-strength steel plates of 20-45mm, the cut surface is smooth and flat, without burrs or slag residue. It can directly enter the welding process without additional grinding, significantly reducing the time loss in intermediate processing steps.

What is even more innovative is its fully automatic feeding, part sorting and transfer system, which completely eliminates the reliance on human labor. Previously, to process the load-bearing beam substrates for a batch of Tower Crane Accessories, 2-3 workers had to take turns for feeding, positioning and material sorting. The processing time for a single batch was nearly 8 hours. However, this equipment can achieve fully automated operation throughout the process from sheet feeding, cutting processing to finished product sorting and waste recycling. The processing time for a single batch is reduced to less than 3 hours, and there is no human intervention throughout the process. The dimensional accuracy error is controlled within ±0.1mm, fully meeting the consistency requirements for mass production.

In terms of the adaptability for processing various types of components, this equipment demonstrates extremely strong flexibility. Through the numerical control system, different processing parameters can be quickly retrieved, allowing for seamless switching between different types of components such as Excavator Parts and Underground Loader Parts for cutting requirements - it can precisely cut the thick-walled protective plates of Underground Loader Parts, and also efficiently complete the cutting of complex irregular structural components of Aerial Work Vehicle Parts. In a batch of mixed processing orders, it continuously completed the cutting of the long-strip base materials of Tower Crane Accessories and the irregular connection pieces of Excavator Parts. With the fully automatic sorting function, the finished products were transported to the next process in an orderly manner by category, completely solving the problem of confusion and low efficiency in multi-category processing of traditional equipment.

The efficient and reliable operation features make this equipment a "stable outputter" for mass production. The intelligent monitoring system equipped on the equipment can monitor real-time key data such as power changes and plate positioning accuracy during the cutting process. Once any abnormalities occur, it will automatically stop and give an alarm, effectively reducing the waste rate. In the batch cutting task of Excavator Parts for a large-scale project, it operated stably for 72 consecutive hours without any failure or shutdown, and the qualified rate of the finished products reached as high as 99.8%, fully demonstrating its reliable performance in high-intensity operation scenarios.

For Xiangyu Baoyuan, the value of this 30,000-watt laser cutting machine has far exceeded the scope of a single cutting equipment. Its addition has enabled the cutting process to make a leap from "human-assisted" to "unmanned intelligence", forming synergy with other automated equipment in the workshop and establishing a complete intelligent processing system covering material cutting, bending, and welding. Whether it is handling large-scale processing orders for Excavator Parts or meeting the customized cutting requirements for Tower Crane Accessories and Aerial Work Vehicle Parts, this machine can demonstrate Xiangyu Baoyuan's intelligent upgrading capabilities in the processing of construction machinery components with its efficient, precise, and reliable performance.

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CNC flame cutting machine

CNC flame cutting machine: xiangyu baoyuan's "customized tool" for large-sized thick plate cutting

In the field of processing heavy machinery components, precise cutting of ultra-large-sized and thick plate substrates has always been a challenge for the industry - traditional cutting equipment either has a limited working surface that cannot handle the processing of components over 20 meters in length, or the cutting accuracy of thick plates is insufficient, resulting in excessive processing margins in the subsequent steps. Especially for customized components like the ultra-long load-bearing beams of Tower Crane Accessories and the giant bucket bases of Excavator Parts, which have extremely high requirements for the dimensional accuracy of cutting and the compatibility of the working surface, ordinary equipment simply cannot handle the task. However, the only CNC flame cutting machine in the xiangyu baoyuan workshop, with its oversized working surface and precise cutting capabilities, has become the core support for solving these customized thick plate cutting problems.

The most remarkable advantage of this equipment is its 24-meter-long and 6-meter-wide super-large working table, which is truly a "giant" among similar devices. This size is large enough to easily accommodate the entire plate cutting of various oversized substrates. Previously, a customer ordered a batch of Tower Crane Accessories with a 22-meter-long telescopic arm substrate. Traditional equipment could only cut it in sections due to insufficient tabletop space, resulting in large errors at the joints and seriously affecting the structural strength. However, this CNC flame cutting machine achieved a single-cutting process for the entire plate, with the size error strictly controlled within ±0.5mm, fully meeting the precise connection requirements for subsequent processing. It directly helped the customer avoid the quality risks of sectional processing.

In terms of cutting capabilities, it can precisely handle the processing of thick plates within 180mm, and also accurately deal with the cutting of medium-thin plates of 25mm and below. It perfectly meets the customized requirements for components of different thicknesses. When processing the 120mm thick-walled protective plates for Underground Loader Parts, its CNC flame cutting technology can achieve a smooth and flat cutting surface without burrs or slag, and there is no need for additional grinding after the cutting, which reduces the processing time by 30% compared to traditional manual gas cutting; when processing the 20mm lightweight structural parts for Aerial Work Vehicle Parts, by optimizing the layout with the layout software, it can maximize the material utilization rate, with the waste rate being reduced by more than 15% compared to traditional cutting methods, significantly controlling the material cost for customized production.

As a numerically controlled equipment, its automation advantage is particularly prominent in customized processing. By inputting the customized drawing parameters into the numerical control system, fully automatic cutting can be achieved without the need for on-site manual operation. This not only avoids the human error in manual gas cutting but also enables precise cutting of various complex-shaped parts - whether it is the irregular bucket component with holes in Excavator Parts or the irregular load-bearing structure in Tower Crane Accessories, all can be perfectly replicated according to the drawing dimensions. In the processing of a batch of customized Underground Loader Parts with irregular base materials, this equipment continuously completed the cutting of 12 pieces of thick plates of different shapes, and the size consistency of each product fully met the standards, demonstrating a strong ability to adapt to customization.

What is particularly noteworthy is its economic practicality and process compatibility, which align with the cost control requirements for customized production in the heavy machinery industry. Compared to laser cutting equipment, the processing cost of CNC flame cutting is lower, and the equipment has less wear and tear, making it particularly suitable for batch production of customized thick plate processing; at the same time, it has extremely strong adaptability to carbon steel plates, whether it is ordinary carbon steel or high-strength alloy thick plates, it can achieve stable cutting, and this is particularly evident in the processing of various material components such as Excavator Parts and Aerial Work Vehicle Parts.

For Xiangyu Baoyuan, this CNC flame cutting machine is not merely a cutting equipment; it is also the "golden brand" that the company relies on to undertake high-end customized thick plate cutting business. In the current situation where the demand for customized processing of heavy machinery is increasing, many competitors have to give up high-value orders for ultra-large-sized customized components due to limitations in equipment surface or precision. However, Xiangyu Baoyuan, relying on the strong capabilities of this equipment, can not only undertake the customized cutting of ultra-large-sized components such as Tower Crane Accessories and Excavator Parts, but also precisely handle the thick plate precision cutting of Underground Loader Parts and Aerial Work Vehicle Parts, demonstrating its profound accumulation and professional strength in the processing of heavy machinery components.

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CNC fiber laser cutting machine

Laser Hybrid Welding for Cylinder Wall Welding: The "Core Engine for Mass Production" for Plate Cutting in Heavy Plate Processing

At the initial stage of processing the core components of construction machinery, the industry has long faced challenges such as "unstable high-power processing, easy deviation in long-length cutting, and slow changeover for batch production" - especially for high-strength steel plates ranging from 20 to 150mm in thickness. Ordinary cutting equipment either has low cutting efficiency or produces burrs and slag on the cut edges, let alone being able to handle 12-meter-long processing and batch order delivery simultaneously. This directly hindered the production progress of core components such as the large buckets of Excavator Parts and the load-bearing beams of Tower Crane Accessories. However, the 2 Laser Hybrid Welding for Cylinder Wall Welding devices equipped by xiangyu baoyuan, with their super high power and intelligent adaptive design, have become the core support for solving the problem of batch thick plate cutting.

The most outstanding feature of these two devices lies in their 15,000W high-power configuration, which is sufficient to handle the full range of thick plate cutting requirements ranging from 20mm to 150mm. Unlike ordinary equipment that struggles with thick plate cutting, this device's powerful laser energy can achieve smooth and flat cuts with almost no burrs or slag residue. There is no need for additional grinding procedures afterwards, directly saving time for the next welding process. Previously, when processing a batch of thick-walled protective steel plates for Underground Loader Parts (with a thickness of 80mm), traditional equipment took 40 minutes to cut one piece, and the cut edges needed 15 minutes for grinding; while this device only takes 12 minutes for a single cut, the cut edge precision fully meets the requirements for direct welding, and the single-piece processing efficiency has increased by nearly three times.

The maximum cutting length of 12 meters makes it perfectly suitable for the processing needs of various long-sized components. Whether it is the 12-meter extension arm base material cutting in Tower Crane Accessories or the long lifting platform frame cutting in Aerial Work Vehicle Parts, the entire plate can be cut in one go, completely eliminating the cumbersome process of segmental cutting and reassembly. This not only ensures the structural integrity of the components but also avoids size deviations at the joints. More importantly, the dual-device collaborative operation mode ensures that when faced with large orders of thick plate base materials for Excavator Parts, both devices can start simultaneously, cooperate to automatically switch the cutting platform, and there is no need for frequent manual adjustments of the table surface. The time for changing the table is reduced to within 30 seconds, and the production efficiency for batch production is directly doubled.

The design of the automatic conversion cutting platform has further enhanced the strong scene adaptability of these two devices. When processing lightweight structural components of Aerial Work Vehicle Parts as thin as 20mm, the platform can automatically switch to the precise positioning mode to ensure that the cutting error is controlled at the micron level; when cutting heavy plates of Tower Crane Accessories up to 150mm thick, the platform automatically adapts to the stable support requirements for high-power cutting, preventing the plates from deforming during the cutting process. This intelligent adaptability enables these two devices to not only handle batch cutting of precision thin parts but also achieve efficient processing of heavy and thick components, realizing the flexible production of "one machine for multiple uses".

For Xiangyu Baoyuan, the value of these two Laser hybrid welding equipment for cylinder wall welding goes far beyond simply improving cutting efficiency. As the core engine of the front-end cutting process, they directly determine the quality and progress of subsequent processing. Their stable thick plate cutting capability gives the company more confidence when handling high-difficulty batch orders. For example, a batch order for Excavator Parts from a large construction machinery enterprise involved cutting of plates of various thicknesses ranging from 20 to 120 mm, with the longest length being 12 meters. Thanks to the collaborative operation of these two devices, Xiangyu Baoyuan not only completed the order delivery ahead of schedule, but also received high recognition from the customer for the high-quality cutting edges.

Unlike the "single-point breakthrough" of a single device, the cutting matrix formed by these two devices demonstrates the systematic strength of xiangyu baoyuan in the processing of engineering machinery components. The 15,000W high power ensures the cutting capacity for thick plates, the 12-meter long stroke is suitable for long-sized requirements, and the automatic conversion platform enhances the efficiency of mass production. Each advantage precisely matches the core needs of the industry. It is precisely this precise control over the entire processing flow that enables xiangyu baoyuan to steadily produce high-quality core components such as Excavator Parts and Tower Crane Accessories, and makes it a benchmark enterprise in batch processing of thick plates in the industry.

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1600 CNC bending machine

1600-ton CNC bending machine: The core equipment for precise processing of thick plates at Xiangyu Baoyuan

As a subsidiary of China Southern Airlines, Xiangyu Baoyuan (Xuzhou) Intelligent Manufacturing Co., Ltd. has a registered capital of 10 billion yuan and a factory area of over 1,000 acres. It focuses on the production and processing of large structural components. By possessing a complete production capacity, it has become a high-quality supplier for well-known enterprises such as Xugong Group. In the company's full range of CNC bending equipment matrix covering 500-ton to 3,000-ton, a 1600-ton press brake, with its outstanding ability to bend thick plates, has become the core equipment supporting the processing of large heavy-load products such as Excavator Parts and Tower Crane Accessories, demonstrating the company's strong capabilities in the processing of large structural components.

This 1600-ton press brake is equipped with a fully automated intelligent control system. It does not require manual intervention in the core processing procedures. Through precise program programming, it can precisely control the bending of thick plates, fundamentally eliminating the accuracy errors caused by manual operations. Its powerful 1600T working pressure is specially designed for thick plate bending scenarios. It can easily handle the processing requirements of high-strength steel plates with a thickness of 70mm or less - whether it is processing the heavy-duty structural beams in Underground Loader Parts or the large-diameter bucket-bearing components in Excavator Parts, it can achieve one-time bending and forming, avoiding structural damage and accuracy deviations caused by multiple processing steps.

The 6-meter bending processing length not only enables this equipment to perfectly meet the processing requirements of various medium and large-sized structural components, but also ensures the smooth production process. When manufacturing the mid-section support arms of Tower Crane Accessories and the large lifting structure bases of Aerial Work Vehicle Parts, the 6-meter processing length can meet the overall bending needs of most medium and large-sized components, eliminating the need for segmented processing and reassembly. This not only significantly improves production efficiency but also ensures the structural integrity and connection accuracy of the components. Relying on the thick plate processing capabilities of this equipment, combined with the company's intelligent laser automatic blanking production line and large gantry machining centers and other high-end equipment, Xiangyu Baoyuan is able to steadily produce core products such as mining truck cargo boxes and large excavation structural components, meeting the strict standards of customers such as XCMG Mining and XCMG Heavy.

The reason why Xiangyu Baoyuan can achieve an impressive annual production capacity of 1 million tons of blanking and 50,000 tons of structural components lies in the collaborative efforts of various high-end equipment. This 1600-ton press brake plays a crucial role as the "heavy plate backbone" in the equipment matrix, complementing the 1200-ton equipment and serving as a pre-processing step for the 3000-ton super-large equipment. For thick plate structural components with a thickness of 70mm or less, it ensures quality with precise and efficient processing capabilities. While the 3000-ton press brake focuses on extreme-sized products such as the extended arms of 15-meter-long super-large cranes. This comprehensive equipment configuration enables the company to not only precisely control the processing details of small and medium-sized heavy-load components like Underground Loader Parts and Aerial Work Vehicle Parts, but also to undertake the batch production of large-scale mining equipment structural components.

Adhering to the business philosophy of "intelligent manufacturing and pursuit of excellence", Xiangyu Baoyuan, with a series of high-end equipment such as a 1600-ton press brake as the foundation, has established a complete OEM service system covering blanking, welding, machining, painting, and commissioning. The precision bending capability of this equipment for thick plates is not only an important support for the company to achieve an annual output value of 1 billion yuan, but also enables the company to have a differentiated competitive advantage in the processing of large structural components. With this core equipment, Xiangyu Baoyuan continues to provide customers with high-quality products, constantly creating greater cooperative value, and firmly establishing its position as a high-end supplier in the industry.

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200 CNC bending machine

200-ton CNC bending machine: The core driving force for Xiangyu Baoyuan's precision processing

As an intelligent manufacturing enterprise with a registered capital of 100 million yuan under Xiamen Airlines, Xiangyu Baoyuan (Xuzhou) Intelligent Manufacturing Co., Ltd. has been deeply engaged in the production and processing of large structural components. With 140,000 square meters of standardized workshops and a complete production process, it has become a high-quality supplier for well-known enterprises such as Xugong Group. Among the numerous high-end processing equipment in the company, a 200-ton press brake, although not the equipment with the highest tonnage, has become a key support for the production of many small and medium-sized precision structural components due to its precise and efficient processing capabilities, laying a solid foundation for the quality of products such as Excavator Parts and Tower Crane Accessories.

This 200-ton press brake operates in a fully computerized control mode, eliminating the reliance on manual experience of traditional equipment. Through precise program settings, it can achieve automated and high-precision control during the bending process. With a working pressure of 200T, it is capable of easily handling the bending requirements of steel plates with a thickness of 35mm or less. Whether it is processing the support connectors for Aerial Work Vehicle Parts or the small structural components for Underground Loader Parts, it can ensure the stability and consistency of the bending formation.

The 3-meter bending processing length enables this equipment to be suitable for the production needs of various small and medium-sized structural components. When processing the small beam frames in Excavator Parts and the auxiliary support parts in Tower Crane Accessories, there is no need for segmented bending and then re-joining. The one-time forming processing method not only significantly improves production efficiency but also avoids the accuracy errors caused by joining. Relying on the precise processing capabilities of this equipment, combined with the company's laser automatic blanking production line and welding, machining and other complete process technologies, Xiangyu Baoyuan is able to steadily output high-quality products, meeting the strict requirements of customers such as Xugong Mining and Xugong Heavy.

The reason why Xiangyu Baoyuan can achieve an annual production capacity of 50,000 tons of structural components and 1 million tons of blanking lies in the collaborative efforts of each high-end equipment. This 200-ton press brake complements the company's 500-ton and 1,200-ton folding equipment, precisely matching processing plans for different specifications of products: for precision structural components with a thickness of 35mm or less, it ensures quality with higher processing accuracy; while the large-tonnage equipment focuses on the processing of large-sized structural components, such as the 3,000-ton press brake can complete the processing of a 15-meter-long crane extension arm. The completeness of this equipment configuration enables the company to not only undertake large products such as mining truck cargo boxes, but also precisely control the processing details of small-sized parts such as Underground Loader Parts and Aerial Work Vehicle Parts.

Adhering to the business philosophy of "Intelligent Manufacturing, Pursuing Excellence", Xiangyu Baoyuan, based on a series of high-end equipment including a 200-ton press brake, has achieved a full-process service covering blanking, welding, machining, and painting. The high-precision processing capability brought by this fully CNC bending equipment not only ensures the quality of the company's products, but also demonstrates the company's professional strength in structural component processing, helping the company continuously create greater value for customers and firmly establishing its position as a high-end supplier in the industry.

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1200 CNC bending machine

Our company specializes in manufacturing engineering machinery parts. This 1200 CNC bending machine is the core "powerful tool" for us to process these parts. Although it is just one piece of equipment, its processing capacity is truly reliable.

It is fully controlled by computer, without the need for skilled workers to manually adjust based on experience. After inputting the drawing parameters, the machine can precisely control every step of the operation. This saves a lot of manpower and also avoids human errors. The working pressure can reach 1200T. For example, for the steel plates with a thickness of 50mm or less that we often process, whether it's the frame parts of excavators or the supporting parts of loaders, it can smoothly bend and shape without any difficulty.

The most crucial point is its processing range and precision. The bending processing length can reach 8 meters. For some long-sized frame parts of large-scale engineering machinery, there is no need for segmented processing and then assembly. It can be formed in one go. Moreover, the precision is extremely high. The bending angle error can be controlled within a very small range. The subsequent assembly of the parts will be perfectly fitted without any problems of not fitting or not being securely fastened.

With this machine at our disposal, when processing engineering machinery parts, whether it's thick plates, thin plates, long or small parts, we can ensure both efficiency and quality. This also gives us more confidence when accepting parts orders.

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