XK2830*12 CNC gantry milling machine
XK2830*12 CNC gantry milling machine: The "powerful backing" for processing medium and large-sized workpieces
In the heavy equipment fields such as wind power, diesel engines, and rail transportation, the processing of medium and large-sized box bodies and frame parts has always been a "difficult nut to crack" - the parts are large in size, have high precision requirements, and also need to consider batch production capacity. Ordinary equipment either has insufficient processing range or cannot complete multiple processes with one setup. Repeated adjustments not only take time but also easily lead to dimensional deviations. However, in our workshop, this XK2830*12 CNC gantry milling machine has taken on these challenges and given us more confidence in processing large components such as Excavator Parts and Tower Crane Accessories.
The most obvious advantage of this gantry milling machine is its extremely large processing range - a space of 13 meters in length, 3.5 meters in width, and 3 meters in height, which is large enough to accommodate giant parts such as wind power box bodies and diesel engine bases. Whether it is processing the large excavation arm frame in Excavator Parts or the load-bearing base in Tower Crane Accessories, it can easily achieve all-round boring, drilling, and tapping processing without having to dismantle the processes and multiple setups. Previously, we received a large batch of large frame components from the rail transportation field. The parts were nearly 12 meters in length and over 3 meters in width. If using ordinary equipment, it would be impossible to process them as a whole. This gantry milling machine completed all the processing with one setup, and the dimensional accuracy was fully met.
More importantly, its processing capacity is outstanding. With one setup, it can complete five operations including milling, boring, drilling, tapping, and tapping. It eliminates the need for frequent equipment changes and positioning adjustments. This is extremely important for mass production. For example, in the Aerial Work Vehicle Parts, the large lifting platform base requires multiple processing on different surfaces and various holes and slots. Previously, with multiple equipment combinations, one part would take a long time to process. Now, this gantry milling machine takes care of everything throughout the process, and the processing efficiency has directly increased by more than 60%. Based on this efficiency, it can fully meet the annual production capacity of 10-20万台 medium and large-sized parts. Whether it is accepting Excavator Parts orders in bulk or responding to customized processing for Tower Crane Accessories， it is very capable.
In terms of precision control， this equipment is "stable". As a CNC gantry milling machine， its control system can precisely control each processing action. The flatness error of the machined surface can be controlled at the micron level， and the position accuracy of the drilling is spot-on. When processing the thick-walled box bodies of Underground Loader Parts， the customer had extremely high requirements for the coaxiality of the box body holes， and any deviation would affect the subsequent assembly. Using this equipment， the dozens of box bodies produced in batches all met the requirements for coaxiality， and the customer immediately agreed to the subsequent long-term cooperation.
Although there is only this one XK2830*12 CNC gantry milling machine in the entire factory， it is the "core pillar" of our processing line. It can be adapted for the processing of parts in multiple fields such as wind power， diesel engines， and aviation molds， and has strong compatibility. When processing the high-strength alloy frame of Excavator Parts， its high-power spindle can easily handle high-strength cutting； When processing the cast iron base of the Tower Crane Accessories, we can ensure the surface finish of the processed parts by precisely controlling the speed. Moreover, its automation level is high. Once the parameters are set, it can operate stably and continuously, even when running at full capacity for 24 hours, it can maintain stable processing accuracy, significantly reducing the errors caused by manual intervention.
For us, the value of this XK2830*12 CNC gantry milling machine has already exceeded the equipment itself. It not only proves that we can handle the processing of high-difficulty, large-scale medium and large-sized parts, but also makes us more competitive when undertaking high-end orders such as Excavator Parts, Tower Crane Accessories, Aerial Work Vehicle Parts, and Underground Loader Parts. In the heavy equipment processing industry, strength is the best business card, and this gantry milling machine is the most solid proof of our strength.
Share to:
