custom-made bucket ensures stable lifting, improves efficiency and saves costs!
Problems and solutions that urgently need to be solved
In infrastructure construction and mining operations, the bucket, as the core component of the excavator, faces the most challenging issue of difficult scene adaptation: it is difficult to dig hard rocks in quarries, the frozen soil layers in highlands are prone to cracking, and dismantling and construction require multiple equipment to cooperate. Construction companies often encounter difficulties - the full-load bucket utilization rate is low for hard rock operations, frequent bucket changes are required during highland construction, and the dismantling and construction process is cumbersome and costly in terms of labor hours.
To address these pain points, Xiangyu Baoyuan has launched the Custom 485 Excavator Bucket for Infrastructure Projects. It precisely matches the mechanical requirements of multiple scenarios, with a full-load coefficient of ≥ 0.95, and can withstand -30℃ low temperatures. Not only does it increase the operation efficiency by 30%, reduce diesel consumption by over 20,000 liters per year, but also significantly lowers the overall cost.
The core value of this excavator bucket lies in providing "mechanically compatible efficient loading solutions" for various infrastructure scenarios. The main purposes are as follows: Firstly, through customized structural design, it can adapt to the excavation and loading requirements of different materials, achieving "loading the maximum amount with the minimum number of cycles"; Secondly, it can cope with special scenarios such as high-altitude and cold regions, urban demolition and reconstruction, and urban demolition sorting, balancing durability and multi-functionality. It is widely used in scenarios such as quarry aggregate lines, metal mine transportation, high-altitude infrastructure stripping, and urban demolition sorting. When used in conjunction with Underground Loader Parts for collaborative operations, it can optimize the internal material transportation process in the mine and enhance the overall construction continuity.
product parameters
The product parameters precisely match the mechanical requirements of the working environment: The product model is 485, and the type is the OEM customization mode. It perfectly fits the interface of the corresponding model excavator, and can be directly installed without modification. The Product tonnage is suitable for 40-ton-level working intensity. The regular capacity is 2.6 cubic meters, and there is also an option for a 3.5 cubic meter lightweight bucket. The size is strictly controlled within 1500*1300mm, taking into account the installation space and working intensity for different scenarios. Whether it is mining hard rocks below 600mm in a quarry or excavating frozen soil at -30℃ in highlands, the parameter design can precisely accommodate the working load.
Core product features
1.Scene mechanics are precisely adapted: For hard rock operations in quarries, dual pump combined pressure boosting is employed. For material transportation in metal mines, a 3.5-cubic lightweight bucket can be selected. For high-altitude frozen soil layers, low-temperature steel is used to prevent cracking.
2. Outstanding operational efficiency: The digging, rotation and unloading process takes only 12-14 seconds. The full bucket coefficient is ≥ 0.95. It can operate at high load in quarries without any downgrade. In urban demolition and construction, it can be integrated with a thumb clamp for a complete operation.
3. Exceptional environmental tolerance: The ultra-durable steel material ensures a -30℃ impact toughness, and with a 300kN excavation force, it can directly cut through frozen soil, eliminating the need for pre-cracking blasting. It can also operate stably at an altitude of 4,000 meters on the plateau.
4. Remarkable economic value: 3.5 cubic light-duty bucket, single bucket capacity of 12 tons. Compared to conventional buckets, it reduces the round-trip mileage of mining trucks by 18%, saves over 2.1×10⁴ liters of diesel per year, and can also save 25% of equipment labor hours in the dismantling and construction scenarios.
Practical Tips for Use
1.Select the configuration according to the scene: Use the standard bucket for hard rock operations in quarries, replace the 3.5 cubic lightweight bucket for transportation in metal mines, and install the hydraulic thumb clamp for urban demolition and construction.
2. Before conducting operations in high-altitude and cold environments, inspect the connection points of the low-temperature steel in the bucket body to prevent brittle fracture due to cold. After the operation, promptly remove any remaining frozen soil or materials from the bucket.
3. Regular inspections are conducted at the quarry site to monitor the wear of the bucket teeth. During hard-rock excavation, efforts are made to prevent the empty bucket from colliding, thereby extending the service life of the bucket body and the bucket teeth.
4. When conducting large-scale infrastructure construction projects in conjunction with Tower Crane Accessories, plan the operation routes of the bucket in advance to avoid crossing the lifting area, thereby enhancing the safety and efficiency of the operation.
The person in charge of a quarry responded: "Previously, we used ordinary buckets to dig granite, with a low bucket utilization rate and frequent material jams. After replacing with Xiangyu Baoyuan's 485 bucket, a complete cycle can be completed in 12-14 seconds. The bucket utilization coefficient exceeds 0.95, and it does not downgrade under high-load operations.
The loading efficiency has doubled." The person in charge of a certain high-altitude infrastructure project in Qinghai also stated: "At an altitude of 4000 meters and a temperature of -30°C, this bucket is made of low-temperature steel material. With a 300kN digging force, it directly cuts through frozen soil layers without the need for pre-cracking blasting, saving 15% of the construction period." Xiangyu Baoyuan focuses on the core needs of infrastructure construction, using scenario-based mechanical design and high durability to create high-Quality Excavator Parts, solving efficiency and cost problems in different construction scenarios, and creating higher value.
Contact Now