Hard rock crushing is sluggish, costly and delays the project schedule. Xiangyu Baoyuan's efficient soil loosening and crushing device directly addresses the core issue.
In mining operations and infrastructure road construction, the problem of hard rock crushing has always been a persistent issue in the industry: traditional loosening tools cannot break through granite, limestone, and other high-strength rocks, and drilling and blasting not only have high costs and long construction periods, but also pose safety risks when operations are conducted near urban areas or pipelines. These problems have directly put customers in a dilemma - either they have to invest a huge amount of money to upgrade equipment, or they have to delay the construction period and bear the risk of breach of contract. To address this core challenge,
Xiangyu Baoyuan has launched the "soil ripper" with high-efficiency crushing capability. It is centered around a forced working mechanism and integrates dual power synergy technology to form a precise solution. Compared to the limitations of ordinary soil loosers, which are "able to loosen soft soil but ineffective on hard rocks", this product can directly crush hard rocks with an earthquake wave speed of over 3 km/s. The production rate is increased by 20% to 70% and the cost is significantly reduced. In the future, we will provide one-on-one model matching, customized modifications, and full-cycle after-sales support to completely help customers break free from the predicament of hard rock crushing.
Xiangyubaoyuan Tilling Tool VS Others
As one of the core components of Xiangyu Baoyuan, this efficient soil-breaking and loosening device holds significant value in reconfiguring the logic of hard rock crushing operations - replacing the traditional inefficient model with "efficient crushing + low cost + low risk", significantly shortening the construction period and reducing operating costs. Its applications cover various scenarios such as open-pit mining, infrastructure road base repair, and hard rock removal for road widening, and it can be precisely matched with mainstream machines like excavators and bulldozers, as well as form synergy with the company's Tower Crane Accessories and Underground Transport Vehicle Parts, providing full-chain operation support for large-scale projects, from small-scale earthwork projects to large-scale mining operations.
1.The forced dual-power synergy significantly boosts the efficiency of hard rock crushing. The product overcomes the limitation of the traditional loosening device's single traction drive by integrating the hydraulic hammer's dynamic impact force with the tractor force of the bulldozer, creating a powerful crushing force that easily overcomes hard rock formations such as granite and limestone. Experimental data show that its productivity is 20% to 70% higher than that of ordinary loosening devices, and the unit cost of excavation is reduced by 68%. Compared to the drilling and blasting method, the cost is reduced by 32%, and the operation vibration is small. In scenarios close to buildings and underground pipelines, it can directly replace blasting and avoid damage to surrounding structures, achieving both efficiency and safety.
2. Dual optimization of structure and material, with excellent durability and flexible adaptability. The box-shaped beam structure is adopted, and the loosening teeth are installed through high-strength hinge points, which can adjust the angle flexibly according to the texture of the rock layer, significantly reducing the risk of jamming. The main body is made of high-strength steel, while the loosening teeth and the front protective plate are made of HARDOX500 high-maintenance alloy material, with a 60% increase in wear resistance compared to ordinary steel. In open-pit coal mining operations, the loosening teeth can continuously crush high-hardness ores for over 3,000 hours without replacement, which is twice the average lifespan of similar products. Moreover, it adopts a modular design, allowing for quick replacement of key components such as the loosening teeth and hydraulic valve blocks, enabling it to adapt to different scenarios such as soft soil and hard rock, and significantly reducing maintenance difficulty.
3. The operation and maintenance are convenient, significantly lowering the usage threshold. A single-handle integrated control system is equipped, allowing the operator to simultaneously control steering and speed adjustment. Combined with the electronic clutch (FTC) technology, it enables precise power distribution. Even during long-term operations, it is not prone to fatigue. The key components adopt modular disassembly design, increasing maintenance efficiency by 50% and reducing equipment downtime. Some models are even equipped with a full-width continuous solid integrated push shovel beam, which is less likely to deform in extremely hard rock layers, further extending the service life of the entire machine.
What should we pay attention to when using a soil loosener?
1.Selection and Adaptation Tips: When purchasing, it is necessary to clearly specify the matching machine type (excavator/turboexcavator model), the hardness of the core working soil and rock, and the site conditions (whether it is close to buildings or pipelines), so as to match the optimal power parameters and structural configuration; the first installation must be completed by professionals to ensure the precise integration and connection of the power system, and to avoid affecting the crushing efficiency.
2. Maintenance Tips for Use: Before each daily operation, check the wear condition of the loosening teeth, the pressure of the hydraulic system, and the tightness of the hinge points. Address any abnormalities promptly; after hard rock operations, remove the residual rock and soil between the teeth to prevent any impact on the efficiency of the next cut; regularly add specialized lubricating oil to the hinge points and hydraulic components to enhance wear resistance and sealing performance.
Where can a soil loosener be used?
In practical applications, the advantages of this soil loosener have been fully verified: In a certain open-pit coal mine, it was used in conjunction with the D8T bulldozer for operations. Thanks to the design of the elevated drive sprocket of the bulldozer, the efficiency of power transmission was increased to over 90%, and the crushing efficiency was improved by 40% compared to independent soil loosening tools. In a road widening project in an urban area, its low vibration characteristic successfully replaced the blasting method for crushing hard rock in the roadbed, which not only ensured the safety of surrounding residential buildings but also shortened the construction period by 15 days. These scenarios fully demonstrate that it is not merely a simple crushing tool, but rather a core operation equipment that helps customers control costs and ensure project schedules.
Xiangyu Baoyuan has been deeply engaged in the engineering machinery parts industry for many years. It has always focused on addressing the operational pain points of the front line to refine its products. Besides this efficient soil-breaking and loosening device, it also possesses mature R&D, production and customization capabilities in categories such as Excavator Parts, Tower Crane Accessories, and Underground Transport Vehicle Parts. The full-process quality control system ensures the stability of product quality.
If you are facing problems such as low efficiency, high cost and high safety risks in rock crushing, you might consider choosing Xiangyu Baoyuan soil ripper with its high-efficiency crushing capability. We will provide you with an exclusive customized solution based on your actual operation scenario. From selection, installation to maintenance, we will follow up throughout the process to help you improve operation efficiency and reduce operating costs. Please contact us to obtain detailed parameters and cases, and visit our production site for a firsthand look at our capabilities.
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