The guys who work on crushing in the mines understand that the moving jaw crusher can be damaged in many ways, but the main frame cannot collapse. It shakes and trembles while doing the job, and if the main frame cracks or deforms, the entire production line will come to a halt. Xingyu Baoyuan has designed this main frame for XPE1215's mobile jaw crusher, specifically to serve as the "steel backbone" for the equipment, ensuring that even when tons of ore are dropped on it, it remains motionless.
This main frame is not just a simple welded iron box. We designed it according to the heavy-duty standards for mines, using a box-shaped structure throughout, and additional thickening is applied at key stress points. Just like making a beam for a Truck-mounted Crane Parts, each weld seam can withstand the high-frequency vibration test. When it is connected to crush granite and iron ore, it can absorb the force perfectly. The strong performance of XPE1215 is inseparable from this solid foundation. The huge impact force generated by the deep-chamber jaw crusher is absorbed by the main frame. Coupled with a touch screen operation and intelligent power adjustment, the efficiency is fully maximized. It can also form a production line with a Mobile Conveyor, saving on truck transportation costs.
There are three particularly reliable aspects of this frame: First, the fatigue-resistant design. We imitate bridge mechanics to create internal bones and tendons, and its lifespan is twice as long as ordinary frames. Second, the modular joints allow for easy assembly and disassembly like building blocks, saving time and effort during relocation and maintenance. Third, the universal interface design enables quick connection with other supporting equipment such as Mobile Cone Crusher Station.
This frame is best suited for rough crushing work in open-pit mines, especially in situations where frequent movement is required. Just like the key structure of the Pipe Jacking Machine we made before, it is extremely wear-resistant. If the working conditions are special, such as long-term operation in sub-zero temperatures, we will add a freeze-resistant formula to the steel plates. If a faster relocation speed is needed, we can optimize the lifting points.
The owner who has used this frame has calculated the costs: The downtime caused by frame issues has been reduced by 60%, and the maintenance costs can be saved by 200,000 yuan per year. Adding the cost savings from the reduced truck transportation, it only takes half a year to recover the investment.
How did we create this steel backbone?
We cut the material using a laser cutting machine, ensuring smooth edges without stress. The main body is assembled using a welding robot, and each weld seam is inspected using ultrasonic testing. Finally, it is sandblasted for rust removal, and three layers of paint are applied for corrosion protection. The process standards are the same as those for Truck-mounted Crane Parts.
A person in charge of a coal mine in Shanxi said: "This frame has been used for three years, crushing 3,000 tons of coal waste every day, and there is not even a crack. " We can make such a guarantee because Xingyu Baoyuan is backed by the world's top 500 company, Xiamen Xiangyu Group.
In simple terms, a good equipment needs a good frame. The main frame of XPE1215 is a reliable hard product that can make you feel confident in investing.
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