650ton Machine Tool For Precision Shaping
In the field of medium-sized hydraulic press forming and processing, the accessory machine tools serve as the core support, and the pain point lies in the cost: welding deformation leads to repeated fluctuations in precision, changing the production line of a single process equipment is costly and time-consuming, and the energy consumption remains high under high-load operation. Manufacturing enterprises are suffering greatly - processing key components of Excavator Parts is prone to waste, deep drawing and hot forming require the connection of multiple equipment, and the monthly energy consumption cost accounts for more than 15% of the total. To address these issues, Xiangyu Baoyuan has launched Machine Tool For Hydraulic Press 650 Ton (model DKHS 650-ton press). It focuses on design to prevent deformation and modular upgrades, not only reducing the fluctuation of processing precision to ±0.02mm, but also achieving multi-process integration, helping enterprises reduce the waste rate by 40% and save energy by 25%.
The core value of this accessory machine tool is to provide an "accurate and stable, comprehensive process, and low energy consumption" upgrade solution for the 650-ton hydraulic machine. The main purposes are divided into two categories: First, to ensure the precision of precise forming, suitable for the processing needs of medium-sized heavy-load accessories such as Tower Crane Accessories and Aerial Work Vehicle Parts, reducing waste from the root cause; second, through modular transformation, enabling a single hydraulic machine to have multiple processing capabilities, allowing multiple processes to be completed without additional equipment purchases. When used in conjunction with the Underground Loader Parts production line, it can further optimize the batch production process of medium-sized accessories and shorten the product delivery cycle.
product parameters
The product parameters precisely match the requirements of the 650-ton hydraulic press: the product model is DKHS 650-ton press, the type is OEM customization mode. It perfectly fits the installation interface and load-bearing standards of the corresponding hydraulic press. There is no need to change the hole positions or adjust the parameters to directly install; the size is strictly controlled at 3770*2350mm. It can both adapt to the regular installation space in the workshop and meet the mechanical requirements of medium-sized heavy-load processing; the entire structure is made of Q355 steel plates, and additional plates are added at key welding positions for reinforcement. This ensures that deformation problems during processing are completely avoided at the structural level, laying a solid foundation for stable precision.
Product Features
1.High precision and material saving: Q355 steel plate + vertical plate anti-deformation design, the welding deformation is controlled within 0.05mm, the processing accuracy fluctuation is ≤ ±0.02mm, and the scrap rate is directly reduced by 40%.
2. No need to replace equipment for the process: The core design of "high-stiffness frame + servo direct drive + intelligent closed-loop" is combined with modular units, allowing one main machine to handle multiple processes such as precision punching and deep drawing.
3. Energy-saving also tracks data: Servo direct drive saves 25% of energy compared to traditional designs, resulting in significant monthly electricity cost savings; The intelligent closed-loop system can record parameters for each process, enabling precise tracing of quality issues.
4. Quick assembly without affecting production: The OEM customization is perfectly adapted to the 650-ton hydraulic press. After on-site hoisting and connection, the debugging and production can be completed within 2 hours, without the need for long production downtime.
Practical Tips for Use
1.When installing, it is essential to ensure that the size (3770*2350mm) matches the installation position of the main unit to avoid affecting the processing accuracy due to gap deviations.
2. Before switching the process, first retrieve the corresponding parameter template through the intelligent closed-loop system (for example, the deep drawing parameters for manufacturing Tower Crane Accessories), and then conduct small-scale trial production.
3. After heavy-load operation, pay special attention to checking the tightening status of the welding points of the upright boards. If any looseness is found, reinforce it promptly to avoid the long-term vibration affecting the anti-deformation effect.
4. Regularly export the energy consumption data of the intelligent system, and adjust the processing parameters during off-peak hours specifically to further reduce energy costs.
Customer benefits
The person in charge of a medium-sized accessory factory reported: "Previously, we used ordinary accessory machines to process Aerial Work Vehicle Parts, and the accuracy was always unstable, with the scrap rate reaching as high as 8%; after switching to Xiangyu Baoyuan's model, the accuracy fluctuation was controlled within ±0.02mm, and the scrap rate was directly reduced to less than 3%. More importantly, the modular design means that one hydraulic press can handle both punching and deep drawing processes, eliminating the need to purchase specialized equipment. The equipment investment alone saved over 600,000 yuan." Xiangyu Baoyuan focuses on the core pain points of 650-ton hydraulic press processing, using the design concept of 'stable accuracy + complete process + low energy consumption' to create high-performance machine tool accessories for manufacturing enterprises. In the future, it will continue to optimize customization capabilities to provide more suitable solutions for medium-sized processing scenarios in fields such as Excavator Parts and Underground Loader Parts.
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