Automated laser production line
30,000-watt laser cutting machine: The "unmanned core" of Xiangyu Baoyuan intelligent cutting line
In the initial cutting process of mechanical engineering component manufacturing, "high reliance on manual operation, low production flexibility, and unstable cutting accuracy for thick plates" have long been the core pain points restricting capacity upgrading - especially when dealing with multi-category and batch processing demands such as Excavator Parts and Tower Crane Accessories. Traditional cutting equipment requires manual loading and sorting, which not only consumes a lot of time and effort but is also prone to dimensional deviations due to human operational errors, directly affecting the progress of subsequent processes. The 30,000-watt laser cutting machine introduced by xiangyu baoyuan, with its high-power cutting capability and all-process automated design, has fundamentally restructured the cutting production mode for thin and medium-thick plates, becoming the core support of the intelligent processing line.
The core competitiveness of this equipment is primarily reflected in the significant improvement in cutting strength brought about by its 30,000W high power. For plates with a thickness of 45mm and below, it can achieve high-speed and precise cutting. Whether it is the medium-thick plate bucket components of Excavator Parts or the lightweight structural components of Aerial Work Vehicle Parts, it can be easily adapted. Compared to ordinary laser cutting equipment, its cutting speed has increased by nearly 50%. Especially when dealing with high-strength steel plates of 20-45mm, the cut surface is smooth and flat, without burrs or slag residue. It can directly enter the welding process without additional grinding, significantly reducing the time loss in intermediate processing steps.
What is even more innovative is its fully automatic feeding, part sorting and transfer system, which completely eliminates the reliance on human labor. Previously, to process the load-bearing beam substrates for a batch of Tower Crane Accessories, 2-3 workers had to take turns for feeding, positioning and material sorting. The processing time for a single batch was nearly 8 hours. However, this equipment can achieve fully automated operation throughout the process from sheet feeding, cutting processing to finished product sorting and waste recycling. The processing time for a single batch is reduced to less than 3 hours, and there is no human intervention throughout the process. The dimensional accuracy error is controlled within ±0.1mm, fully meeting the consistency requirements for mass production.
In terms of the adaptability for processing various types of components, this equipment demonstrates extremely strong flexibility. Through the numerical control system, different processing parameters can be quickly retrieved, allowing for seamless switching between different types of components such as Excavator Parts and Underground Loader Parts for cutting requirements - it can precisely cut the thick-walled protective plates of Underground Loader Parts, and also efficiently complete the cutting of complex irregular structural components of Aerial Work Vehicle Parts. In a batch of mixed processing orders, it continuously completed the cutting of the long-strip base materials of Tower Crane Accessories and the irregular connection pieces of Excavator Parts. With the fully automatic sorting function, the finished products were transported to the next process in an orderly manner by category, completely solving the problem of confusion and low efficiency in multi-category processing of traditional equipment.
The efficient and reliable operation features make this equipment a "stable outputter" for mass production. The intelligent monitoring system equipped on the equipment can monitor real-time key data such as power changes and plate positioning accuracy during the cutting process. Once any abnormalities occur, it will automatically stop and give an alarm, effectively reducing the waste rate. In the batch cutting task of Excavator Parts for a large-scale project, it operated stably for 72 consecutive hours without any failure or shutdown, and the qualified rate of the finished products reached as high as 99.8%, fully demonstrating its reliable performance in high-intensity operation scenarios.
For Xiangyu Baoyuan, the value of this 30,000-watt laser cutting machine has far exceeded the scope of a single cutting equipment. Its addition has enabled the cutting process to make a leap from "human-assisted" to "unmanned intelligence", forming synergy with other automated equipment in the workshop and establishing a complete intelligent processing system covering material cutting, bending, and welding. Whether it is handling large-scale processing orders for Excavator Parts or meeting the customized cutting requirements for Tower Crane Accessories and Aerial Work Vehicle Parts, this machine can demonstrate Xiangyu Baoyuan's intelligent upgrading capabilities in the processing of construction machinery components with its efficient, precise, and reliable performance.
Share to:
