CNC flame cutting machine
CNC flame cutting machine: xiangyu baoyuan's "customized tool" for large-sized thick plate cutting
In the field of processing heavy machinery components, precise cutting of ultra-large-sized and thick plate substrates has always been a challenge for the industry - traditional cutting equipment either has a limited working surface that cannot handle the processing of components over 20 meters in length, or the cutting accuracy of thick plates is insufficient, resulting in excessive processing margins in the subsequent steps. Especially for customized components like the ultra-long load-bearing beams of Tower Crane Accessories and the giant bucket bases of Excavator Parts, which have extremely high requirements for the dimensional accuracy of cutting and the compatibility of the working surface, ordinary equipment simply cannot handle the task. However, the only CNC flame cutting machine in the xiangyu baoyuan workshop, with its oversized working surface and precise cutting capabilities, has become the core support for solving these customized thick plate cutting problems.
The most remarkable advantage of this equipment is its 24-meter-long and 6-meter-wide super-large working table, which is truly a "giant" among similar devices. This size is large enough to easily accommodate the entire plate cutting of various oversized substrates. Previously, a customer ordered a batch of Tower Crane Accessories with a 22-meter-long telescopic arm substrate. Traditional equipment could only cut it in sections due to insufficient tabletop space, resulting in large errors at the joints and seriously affecting the structural strength. However, this CNC flame cutting machine achieved a single-cutting process for the entire plate, with the size error strictly controlled within ±0.5mm, fully meeting the precise connection requirements for subsequent processing. It directly helped the customer avoid the quality risks of sectional processing.
In terms of cutting capabilities, it can precisely handle the processing of thick plates within 180mm, and also accurately deal with the cutting of medium-thin plates of 25mm and below. It perfectly meets the customized requirements for components of different thicknesses. When processing the 120mm thick-walled protective plates for Underground Loader Parts, its CNC flame cutting technology can achieve a smooth and flat cutting surface without burrs or slag, and there is no need for additional grinding after the cutting, which reduces the processing time by 30% compared to traditional manual gas cutting; when processing the 20mm lightweight structural parts for Aerial Work Vehicle Parts, by optimizing the layout with the layout software, it can maximize the material utilization rate, with the waste rate being reduced by more than 15% compared to traditional cutting methods, significantly controlling the material cost for customized production.
As a numerically controlled equipment, its automation advantage is particularly prominent in customized processing. By inputting the customized drawing parameters into the numerical control system, fully automatic cutting can be achieved without the need for on-site manual operation. This not only avoids the human error in manual gas cutting but also enables precise cutting of various complex-shaped parts - whether it is the irregular bucket component with holes in Excavator Parts or the irregular load-bearing structure in Tower Crane Accessories, all can be perfectly replicated according to the drawing dimensions. In the processing of a batch of customized Underground Loader Parts with irregular base materials, this equipment continuously completed the cutting of 12 pieces of thick plates of different shapes, and the size consistency of each product fully met the standards, demonstrating a strong ability to adapt to customization.
What is particularly noteworthy is its economic practicality and process compatibility, which align with the cost control requirements for customized production in the heavy machinery industry. Compared to laser cutting equipment, the processing cost of CNC flame cutting is lower, and the equipment has less wear and tear, making it particularly suitable for batch production of customized thick plate processing; at the same time, it has extremely strong adaptability to carbon steel plates, whether it is ordinary carbon steel or high-strength alloy thick plates, it can achieve stable cutting, and this is particularly evident in the processing of various material components such as Excavator Parts and Aerial Work Vehicle Parts.
For Xiangyu Baoyuan, this CNC flame cutting machine is not merely a cutting equipment; it is also the "golden brand" that the company relies on to undertake high-end customized thick plate cutting business. In the current situation where the demand for customized processing of heavy machinery is increasing, many competitors have to give up high-value orders for ultra-large-sized customized components due to limitations in equipment surface or precision. However, Xiangyu Baoyuan, relying on the strong capabilities of this equipment, can not only undertake the customized cutting of ultra-large-sized components such as Tower Crane Accessories and Excavator Parts, but also precisely handle the thick plate precision cutting of Underground Loader Parts and Aerial Work Vehicle Parts, demonstrating its profound accumulation and professional strength in the processing of heavy machinery components.
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