CNC fiber laser cutting machine
Laser Hybrid Welding for Cylinder Wall Welding: The "Core Engine for Mass Production" for Plate Cutting in Heavy Plate Processing
At the initial stage of processing the core components of construction machinery, the industry has long faced challenges such as "unstable high-power processing, easy deviation in long-length cutting, and slow changeover for batch production" - especially for high-strength steel plates ranging from 20 to 150mm in thickness. Ordinary cutting equipment either has low cutting efficiency or produces burrs and slag on the cut edges, let alone being able to handle 12-meter-long processing and batch order delivery simultaneously. This directly hindered the production progress of core components such as the large buckets of Excavator Parts and the load-bearing beams of Tower Crane Accessories. However, the 2 Laser Hybrid Welding for Cylinder Wall Welding devices equipped by xiangyu baoyuan, with their super high power and intelligent adaptive design, have become the core support for solving the problem of batch thick plate cutting.
The most outstanding feature of these two devices lies in their 15,000W high-power configuration, which is sufficient to handle the full range of thick plate cutting requirements ranging from 20mm to 150mm. Unlike ordinary equipment that struggles with thick plate cutting, this device's powerful laser energy can achieve smooth and flat cuts with almost no burrs or slag residue. There is no need for additional grinding procedures afterwards, directly saving time for the next welding process. Previously, when processing a batch of thick-walled protective steel plates for Underground Loader Parts (with a thickness of 80mm), traditional equipment took 40 minutes to cut one piece, and the cut edges needed 15 minutes for grinding; while this device only takes 12 minutes for a single cut, the cut edge precision fully meets the requirements for direct welding, and the single-piece processing efficiency has increased by nearly three times.
The maximum cutting length of 12 meters makes it perfectly suitable for the processing needs of various long-sized components. Whether it is the 12-meter extension arm base material cutting in Tower Crane Accessories or the long lifting platform frame cutting in Aerial Work Vehicle Parts, the entire plate can be cut in one go, completely eliminating the cumbersome process of segmental cutting and reassembly. This not only ensures the structural integrity of the components but also avoids size deviations at the joints. More importantly, the dual-device collaborative operation mode ensures that when faced with large orders of thick plate base materials for Excavator Parts, both devices can start simultaneously, cooperate to automatically switch the cutting platform, and there is no need for frequent manual adjustments of the table surface. The time for changing the table is reduced to within 30 seconds, and the production efficiency for batch production is directly doubled.
The design of the automatic conversion cutting platform has further enhanced the strong scene adaptability of these two devices. When processing lightweight structural components of Aerial Work Vehicle Parts as thin as 20mm, the platform can automatically switch to the precise positioning mode to ensure that the cutting error is controlled at the micron level; when cutting heavy plates of Tower Crane Accessories up to 150mm thick, the platform automatically adapts to the stable support requirements for high-power cutting, preventing the plates from deforming during the cutting process. This intelligent adaptability enables these two devices to not only handle batch cutting of precision thin parts but also achieve efficient processing of heavy and thick components, realizing the flexible production of "one machine for multiple uses".
For Xiangyu Baoyuan, the value of these two Laser hybrid welding equipment for cylinder wall welding goes far beyond simply improving cutting efficiency. As the core engine of the front-end cutting process, they directly determine the quality and progress of subsequent processing. Their stable thick plate cutting capability gives the company more confidence when handling high-difficulty batch orders. For example, a batch order for Excavator Parts from a large construction machinery enterprise involved cutting of plates of various thicknesses ranging from 20 to 120 mm, with the longest length being 12 meters. Thanks to the collaborative operation of these two devices, Xiangyu Baoyuan not only completed the order delivery ahead of schedule, but also received high recognition from the customer for the high-quality cutting edges.
Unlike the "single-point breakthrough" of a single device, the cutting matrix formed by these two devices demonstrates the systematic strength of xiangyu baoyuan in the processing of engineering machinery components. The 15,000W high power ensures the cutting capacity for thick plates, the 12-meter long stroke is suitable for long-sized requirements, and the automatic conversion platform enhances the efficiency of mass production. Each advantage precisely matches the core needs of the industry. It is precisely this precise control over the entire processing flow that enables xiangyu baoyuan to steadily produce high-quality core components such as Excavator Parts and Tower Crane Accessories, and makes it a benchmark enterprise in batch processing of thick plates in the industry.
Share to:
